How Does smc water tank Work?

There are multiple options available in the market when it comes to water storage solutions. However, SMC tanks are one of the best water storage solutions that have gained popularity in storing water. As per SMC panel tank manufacturers, it has efficiency, durability, and adaptability to store water for years without any issue. But, what actually is a SMC panel tank? SMC stands for Sheet Molding Compound. This is a material which is used in the construction of these innovative water storage solution tanks. This is a modular water storage system which is made from corrosion-resistant and prefabricated panels. These panels are mainly assembled on-site to form a large tank. 

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A SMC panel tank is crafted using a combination of resin, glass fiber, and materials, which makes it highly durable and allows it to withstand extreme conditions. SMC panel tanks in India are designed to store a large volume of water with proper safety for both commercial and residential applications. 

Now, Let’s Understand How a SMC Panel Tank Works

SMC panel tank works just like any other traditional water tank, however, its material setup and construction is totally different. The SMC panel tank consists of a series of modular panels that can be used to meet the required size of the tank. These panels are pre-coated and resistant to corrosion, rust, and UV damage, which makes sure that the water remains safe and uncontaminated. 

Needs of SMC Panel Tanks

SMC panel tanks are always a smart choice for storing water, whether you are looking to store water for commercial purposes or residential ones. As per SMC panel tank manufacturers, these tanks come with modular design which allows you to customize to meet your specific requirements. These tanks can be expanded easily by adding or removing panels. These tanks come with excellent flexibility, especially for businesses that might experience changing water storage needs over time. In addition to this, SMC panel tanks have the ability to keep water free from contamination and safe. Moreover, these tanks are very cost-effective as it provides long-term benefits, which makes it an economical option. SMC panel tanks in India can be installed easily because they are light in weight, which ultimately minimizes the downtime and labor. 

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Fiberglass water tanks are divided into two types: FRP-assembled water tanks and SMC water tanks. According to their uses, they can also be divided into: SMC water tanks, FRP integral water tanks, FRP assembled water tanks, FRP domestic water tanks, FRP fire water tanks, FRP insulation water tanks, etc. The manufacturing process of fiberglass water tanks is divided into two types: SMC molding process and hand pot molding process. The hand pot molding process usually produces a cylindrical fiberglass water tank. The FRP molded water tank is made of SMC sheet molding compound, which is molded in one step by an SMC hydraulic press and a mold under high temperature and high pressure.

SMC water tank refers to a water tank made of fiberglass fiber as raw material. Fiberglass refers to plastic reinforced with glass fiber and its fabric. It is light and hard, non-conductive, and has high mechanical strength and strong corrosion resistance. The processing of fiberglass requires the use of hydraulic press equipment. Chengdu Zhengxi Hydraulic has designed an SMC machine for panel tanks, which is specially used to press SMC water tank panels.

The main body adopts a three-beam and four-column structure. The supporting mold adopts integral molding to realize the one-time pressing and molding of SMC water tank panels. We can customize hydraulic press equipment of different tonnages such as 315 tons, 400 tons, 500 tons, 630 tons, and 800 tons for customers based on the material and specifications of the SMC tank plates.

Our SMC machine for panel tanks has high parallel accuracy between the slider and the work surface. The speed and pressure of the slider can be adjusted arbitrarily within the range specified by the parameters. With a controllable pre-pressure process, the flow rate of materials in the mold can be increased and the pressurization time can be shortened. There is an automatic exhaust function during the pressing process. The slider should have a micro-opening function when returning so that the molded product can slowly separate from the mold after being formed to prevent tearing and straining of the product. This machine has stable performance and high efficiency.

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The Production Process of SMC Machine for Panel Tank:

1. The fiberglass water tank is assembled from high-quality SMC fiberglass plates. The raw material of the SMC sheet is high-quality resin. Before pressing SMC sheets, it is necessary to fully understand the resin pot thickening curve, resin protective formula, FRP fiber content, FRP fiber sizing agent type, and other parameters.
2. Mix the prepared SMC water tank raw materials according to the specified proportion, and then stir the slurry into a resin paste.
3. Place the prepared resin paste and glass fiber sand in the SMC sheet machine.
4. Make SMC sheets. After 48 hours of heating and curing, check whether the sheet is qualified. Then cut, weigh, and stack according to the required specifications. Then spread it evenly in the mold for molding. Before this, the mold must be cleaned and heated to 120 to 140℃. In compliance with the technical requirements, the SMC machine for the panel tank maintains pressure for a certain period of time before opening the mold.
5. Polish and trim the burrs of the demolded SMC veneer. And conduct further inspection. The inspected SMC single panels have mounting holes drilled according to the preset positions and then packaged and stored in the warehouse.

Structural Features of SMC Machine for Panel Tank:

1. The working pressure of the slider, the travel range of no-load rapid descent, and slow working advance can be adjusted according to process needs.
2. The slider adopts a four-pillar guide rail guide, which has good adjustment accuracy, strong rigidity, and good accuracy retention.
3. New cylinder sealing components have strong reliability and long service life.
4. The hydraulic control adopts a cartridge valve integrated system, which has a reliable operation, large flow, small internal leakage, and long service life. The system is highly integrated, reducing connecting pipes and leak points.
5. Through the operation panel, two molding processes of fixed stroke and fixed pressure can be realized. And it has functions such as pressure maintaining and delay.
6. The operation is sensitive and simple, the noise is low, and the pressure is stable. And it can meet the needs of different production processes.