5 Must-Have Features in a carbon fiber fabric supplier

Carbon fiber is one of the most interesting and innovative materials in the modern world. The most important thing we need to know about is that these are carbon fiber threads in a special knitting thread, with their number ranging from to 12,000 threads. Contrary to popular belief, carbon fiber is not metal or steel, but it has some qualities which make it is superior to.

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To introduce you in more detail why the carbon fiber is so special, we will present the top 10 curious facts that will surely impress you.

1. Carbon fiber is extremely strong

One remarkable advantage of carbon fiber is that it is a very robust material. To get an idea of how much - it's five times stronger and 70% lighter than steel. When we compare it with aluminum, for example, carbon fiber is 40% lighter than it. Products and parts made of carbon fiber, if not damaged, they are virtually endless.

2. Wide use in Formula 1 competitions

We've all watched high-speed Formula 1 bullets with interest, and even from a common culture, we know that the cars used in Formula 1 are nothing to do with those we drive in our everyday lives.

High speeds require low vehicle weight and material strength, so it's no surprise that carbon fiber has been of special interest in Formula 1 teams back in the late s. The first Carbon fiber Car is McLaren work and was set up in . The whole body weighs around 100 kg and by it had the fastest engine. No doubt that McLaren is also the first to start using carbon fiber in car production for mass roads in everyday life.

3. Carbon fiber can not be mistaken for its unique color

Carbon fiber can hardly be mistaken as it visually stands out with emblematic features. Carbon fiber is graphite-black and with a unique texture. Keep in mind that the real carbon fiber is graphite-black, which means that all other colors are an indication of counterfeit, paint, color varnish on the material or just another material.

4. Carbon fiber is produced by ....

Carbon fibers were originally created by Joseph Swann and used in light bulbs as early as . The raw material used to produce carbon fiber is called a precursor. Among these precursors, 90% of the carbon fibers are made of polyacrylonitrile (PAN), the other 10% being made of petroleum resin. All of these are organic polymers that have long strands of molecules bound together with carbon atoms.

5. Most carbon fiber details are handmade 

Carbon fiber threads when in a knit are in the form of sheets and require extremely precise touch that needs craft handmade work. The only automated process that is involved in making carbon fiber products is to precisely cut and shape the material in the desired shape.

6. Carbon fibers are extremely thin

Carbon fibers are extremely thin - their size ranges from 0.005 to 0.010 millimeters in diameter. Although of such size, their large number in special knitting makes them an outstanding material with remarkable features.

7. 2/3 of the raw carbon fiber material is produced in Asia

There are only a few companies in the world that have all the technical capabilities to produce carbon fiber. These are Toray, Toho Tenax, Mitsubishi Rayon, Zoltek, Hexcel and Cytec. The top three in the list are Asian companies and account for almost two-thirds of the world's carbon fiber production. The last three are headquartered in the US, accounting for less than a third of world carbon fiber production.

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8. The name of carbon fiber comes from the Latin "carbo"

Carbon fiber carries its name from carbon, the chemical element from which it is composed.  Another reason is that the Latin word "carbo", means "coal".

9. Carbon fiber can be repaired

It is a myth that carbon fiber products can not be repaired after being damaged. On the Internet, you can find exercises for self-repair, but this is only valid for small damage. In case of more serious damage, it is nice to contact experts who can fix them. The repair process is similar to other materials repair process.

10. You can create almost everything from carbon fiber

Any kind of products can be created from carbon fiber like belts, business cards holder, business cards, furniture, home accessories, jewelry, cufflinks and key chains. You can even get industrial manufacturing details to optimize the performance of a machine, for example. Carbon fiber often replaces aluminum, so you can find car exterior and interior details. Of course, the beautiful and unique carbon fiber pattern often puts it among the most preferred materials for making individual projects for the whole home or vision.

At first glance this might look the same as 2×2 Twill weave, but it’s pattern is actually different. The number of fiber directions vary from two to three. Changing the orientation of the fibers from orthogonal to 60 degrees increases damage tolerance and improves energy absorption. The weave construction is ‘two over, two under’, alternating over and under the axial yarns. Applied for composite reinforcement in aerospace, engineering, sports equipment and automotive racing.

There are many triaxial patterns. The following list will give an overview of its fundamentals.

* Triaxial weaving is part of the traditional craft of basketry. Its usage dates back to around 5,700 BC in Japan.
* Triaxial weaving produces a material that is structurally superior to many sorts of rectangular weaving. Since the structural elements run in three directions, the fabric is resistant to shearing forces and doesn’t crimp easily.
* Triaxial fabrics qualities include: good strain resistance, planar shear resistance, tear resistance, abrasion resistance and bursting resistance.
Which applications are suitable for triaxial techniques?

The main selling points of triaxial weaving are:

1) Light weight;
2) Low material cost;
3) Isotropy;
4) Shear-resistance.
Triaxial patterns are not very common, which makes them hard to obtain.

Next let’s have a glance at some rare patterns.

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