Epoxy-Coated Vs. Glass-Fused-to-Steel: Which Tank Is Better?

Choosing a liquid storage tank should be easy, right? It’s a tank that holds liquid. How much difference could there really be? The truth is, there are pros and cons to all types of tanks, and the only way to choose the best product is to weigh those pros and cons against your needs. Let’s examine two of the most popular tanks, the epoxy-coated Columbian TecTank® and the glass-fused-to-steel Aquastore,® to determine which might be right for your application.

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Columbian TecTank®: The Pros And Cons

The biggest advantage to choosing an epoxy TecTank® is budget. If you are limited in what you can spend or are willing to spend, these tanks are often the best choice and have a wide variety of applications. They are often ideal for small capacity tanks, as well, because they provide a significant cost advantage over other materials.

The biggest disadvantage to choosing TecTank® is longevity. In many applications, the tank will most likely need to be replaced in 20 years. For leachate tanks and wastewater tanks, the lifespan can be much shorter.

Some utilities and businesses have had poor experiences with TecTank® in the past. However, in more recent years, the technology has evolved to include thicker steel, fewer penetration points and an optimized bolt pattern designed to address some previous weaknesses and customer concerns. TecTanks® can also be expanded, if necessary, as storage capacity requirements change over the years. Though given their shorter lifespan, this option isn’t always the most cost-effective over the life of a tank.

Aquastore®: The Pros And Cons

Aquastore® glass-fused-to-steel (GFS) tanks have become extremely popular for their durability and long life. The fused coating is ideal for any application but they are particularly effective at holding aggressive liquids like wastewater and landfill leachate, because the coating withstands the chemical attacks that can damage and deteriorate other types of tanks. GFS tanks never need to be repainted, and regardless of what is stored inside, they can be cleaned with a power washer and require very little maintenance. Like TecTank®, Aquastore® tanks can also be expanded to meet changing needs over time.

The number one drawback of Aquastore® tanks is price. They can be significantly more expensive than epoxy tanks, and the upfront costs can be out of reach for many business and utilities. However, it is worth exploring the total cost of ownership over the life of the tank, as maintenance costs are much lower with a GFS and they do not need to be replaced as often.

Need Help with Your Tank Choice?

There is no universal “right” tank. Before looking into various tank options, assess your business’ needs, budget and compliance requirements. Tanks are always evolving, so it’s important to get the most up-to-date information—the more details you can gather, the better. Once these specifications are outlined, a reliable partner can help you choose the best materials and find a solution that works for your needs.

The Advantages of GFS Tanks Used as Wastewater Tanks

In the evolving landscape of wastewater management, having the right storage solution is critical for both efficiency and long-term sustainability. Glass-Fused-to-Steel (GFS) tanks, produced by Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel), have emerged as one of the most reliable and effective solutions for storing wastewater across various industries. With over three decades of expertise, Center Enamel is a recognized leader in manufacturing Glass-Fused-to-Steel (GFS) tanks, and our tanks are increasingly being used for wastewater treatment, sewage management, and industrial effluent storage worldwide.

What Makes GFS Tanks Ideal for Wastewater Storage?

Glass-Fused-to-Steel (GFS) technology integrates the best of two materials: the strength of steel and the corrosion resistance of glass. By firing a molten glass onto the surface of steel plates at a high temperature (820°C to 930°C), the result is a robust, durable, and corrosion-resistant material that is perfect for managing wastewater under varying environmental conditions.

Here are some of the key reasons why GFS tanks are considered the go-to choice for wastewater storage:

1. Exceptional Corrosion Resistance

One of the most significant challenges in wastewater storage is corrosion, especially when dealing with aggressive substances like industrial effluents, sewage, and chemicals. The unique process of glass-fusing results in a smooth, non-porous surface that provides superior corrosion resistance. The glass coating prevents the steel from reacting with acidic, alkaline, and other corrosive substances found in wastewater, making GFS tanks an ideal long-term storage solution. This resistance to corrosion ensures that the tanks maintain their structural integrity and functionality over time, even in the harshest conditions.

2. Outstanding Durability and Impact Resistance

Wastewater tanks are often exposed to significant physical pressures, including external impacts and high operational stresses. GFS tanks are known for their exceptional impact resistance and ability to withstand mechanical stresses without compromising their strength or shape. Whether subjected to pressure from external forces or internal fluctuations in volume, GFS tanks maintain their stability and performance for many years.

3. Water and Leakage Resistance

For wastewater storage, water impermeability is a critical factor in preventing leaks and ensuring the safe containment of wastewater. The glass lining of GFS tanks provides superior waterproofing, ensuring that wastewater remains securely stored without leakage. The seamless bond between glass and steel makes it virtually impossible for water or other liquids to permeate the tank walls, making it a reliable solution for managing even the most challenging wastewater storage needs.

4. Longevity and Low Maintenance

GFS tanks are designed for a long service life, often exceeding 30 years. The combination of corrosion resistance, impact resistance, and impermeability results in a low-maintenance solution that reduces long-term operational costs. With minimal wear and tear, GFS tanks require less frequent repairs or replacements compared to traditional storage options. This long lifespan makes them an ideal investment for wastewater management, ensuring continuous performance for decades.

5. Cost-Effectiveness

GFS tanks are not only durable but also cost-effective. Their modular bolted construction makes them quick and easy to install on-site, reducing the overall project costs. This modular design means that the tanks can be customized to meet specific project needs without requiring extensive and expensive modifications. Additionally, the low maintenance and long-lasting nature of the tanks significantly reduce operating costs in the long run, making GFS tanks a wise choice for both private and municipal wastewater projects.

6. Easy Installation and Flexibility

The modular bolted design of GFS tanks enables quick on-site assembly, allowing for efficient installation and minimal downtime. These tanks can be customized to fit various capacities, ensuring that wastewater storage needs are met regardless of the size of the facility or the amount of wastewater being treated. The flexibility of GFS tanks also makes them suitable for use in different environments, from municipal sewage plants to industrial wastewater treatment facilities.

7. Sustainability and Environmental Benefits

The growing demand for environmentally sustainable solutions in wastewater management makes GFS tanks a preferred choice for eco-conscious projects. The glass coating process uses less energy compared to other coating methods, and the long-lasting nature of GFS tanks reduces the frequency of replacements, contributing to less waste and fewer resources used over time. Moreover, the ability of GFS tanks to store a wide range of wastewater types, including those from industrial effluents and sewage, supports environmental protection by ensuring that wastewater is securely contained and treated in an environmentally responsible manner.

8. Wide Applications for Wastewater Treatment

The versatility of GFS tanks makes them suitable for various wastewater applications, including:

Municipal Sewage Treatment: GFS tanks are ideal for storing and treating municipal sewage, offering a reliable solution to the challenges of wastewater storage and treatment in urban areas.

Industrial Wastewater Treatment: Industries dealing with chemicals, oils, and other contaminants benefit from the durability and corrosion resistance of GFS tanks for safe and effective storage.

Landfill Leachate Storage: In landfill sites, GFS tanks offer an excellent solution for storing leachate, preventing contamination of the surrounding environment.

Bioenergy: GFS tanks also play a critical role in storing biogas and other organic waste products, facilitating energy recovery from wastewater treatment processes.

9. Compliance with International Standards

Center Enamel’s GFS tanks are produced in compliance with international standards such as AWWA D103-09, ISO , NSF/ANSI 61, and NFPA, ensuring they meet the strictest quality and safety requirements. Our tanks have been successfully used in wastewater treatment and sewage projects across over 100 countries, making them a trusted solution for projects around the world.

The Future of Wastewater Storage

The unique benefits of Glass-Fused-to-Steel (GFS) tanks make them an essential solution for wastewater storage and treatment. With superior corrosion resistance, exceptional durability, and minimal maintenance requirements, GFS tanks offer a cost-effective and reliable solution for industries and municipalities worldwide. At Shijiazhuang Zhengzhong Technology Co., Ltd (Center Enamel), we are committed to providing the highest-quality GFS tanks designed to meet the evolving needs of wastewater management, contributing to sustainable, long-term storage solutions.

If you are looking for a reliable storage tank solution for your wastewater treatment facility, Center Enamel has the expertise and experience to deliver the best solution for your needs. Contact us today to learn more about our GFS tanks and how they can help you improve your wastewater storage and treatment capabilities.

Glass-Fused-to-Steel (GFS) tanks are the ideal choice for wastewater storage and treatment applications. Their superior corrosion resistance, long service life, low maintenance requirements, and environmentally friendly design make them the go-to solution for both municipal and industrial wastewater projects. At Shijiazhuang Zhengzhong Technology Co., Ltd., we are proud to offer GFS wastewater tanks that meet the highest international standards, ensuring your wastewater treatment processes are efficient, reliable, and sustainable.

For more information or to request a quote for your wastewater treatment project, contact us today!

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